The application of CNC lathes in the new energy field
The new energy industry (such as lithium batteries, hydrogen energy, photovoltaic, etc.) has extremely high requirements for the precision, efficiency and material adaptability of components. CNC lathes can achieve cost reduction and efficiency improvement + quality leap . The following are specific gameplay and cases:
Youdaoplaceholder0 Processing requirements for core components of new energy
Youdaoplaceholder0 lithium battery field
Youdaoplaceholder0 shell/cover plate : High-precision turning is required (such as cylindricity ≤0.01mm) to prevent seal failure.
Youdaoplaceholder0 terminal posts/connecting plates : Soft metals such as copper and aluminum are prone to deformation during processing, and dynamic cutting parameter optimization is required.
Youdaoplaceholder0 hydrogen energy field
Youdaoplaceholder0 bipolar plate : stainless steel/titanium alloy thin plates need to be turned at the micrometer level (thickness tolerance ±0.005mm), and the yield of traditional processes is low.
Youdaoplaceholder0 vibration compensation technology : The vibration frequency of the main shaft and the dynamic adjustment of the tool path have increased the qualified rate of bipolar plate flow channel processing from 75% to 92%.
Youdaoplaceholder0 Tool life prediction : Predict tool wear based on cutting data and replace them in advance to avoid batch scrapping.
Youdaoplaceholder0 photovoltaic field
Youdaoplaceholder0 silicon wafer/silver paste carrier : silicon material is brittle and prone to chipping during turning; The silver paste carrier requires a high surface finish (Ra≤0.2μm).
Youdaoplaceholder0 brittle material processing mode : the material characteristics are automatically generated with "low feed + high speed" parameters, reducing the chipping rate by 80%.
Youdaoplaceholder0 surface roughness closed-loop control : the grinding wheel dressing amount is corrected in real time through the feedback data of the laser interferometer.
Risk aversion :
New energy materials (such as lithium and hydrogen) are sensitive to the processing environment and need to be equipped with explosion-proof/clean workshops to prevent sensors from being disturbed.
Youdaoplaceholder0 would you like to learn more about :
What are the specific processing technology parameters for new energy parts?
How can the cost of cutting tools in new energy processing be reduced?
Recommendations for leading CNC lathe manufacturers in the domestic new energy field?
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